智能高速染色一體機(jī)
Intelligent high-speed dyeing all-in-one machine
主要特點(diǎn) MAIN FEATURES
1,、節(jié)能減排:減少用水50%,省汽50%,、減少污水排放50%、省人工成本60%以上,、降低勞動強(qiáng)度80%以上、助劑化工節(jié)省10%,。
2,、高速脫水功能:洗脫一體,無需脫水工,;轉(zhuǎn)速可調(diào),,高脫580轉(zhuǎn)。
3,、自動傾斜倒料:自動出貨衣物,,30S卸載完成,無需撈缸,,大幅度降低勞動強(qiáng)度,。
4、獨(dú)特的設(shè)計(jì):有照明的可視玻璃取樣窗,;結(jié)構(gòu)緊湊,。
5、獨(dú)特316L不銹鋼銷聲器裝置,,防止加藥或加溫局部受熱沖擊影響出現(xiàn)染色不均勻的現(xiàn)象,。
6、注水平衡系統(tǒng),,運(yùn)行平穩(wěn),。
7、智能染色程序,,具有五大功能:1曲線加料控制,、2比例升溫、3橫向循環(huán)系統(tǒng),、4間接加熱系統(tǒng),、5配有過濾裝置。
8,、大直徑轉(zhuǎn)籠衣服舒展,,打得開,不打攪。
9,、機(jī)電一體化管理,,自動化程度高:自動加料系統(tǒng)定時定量加料、雙料雙杠加料設(shè)計(jì),;自清潔水位控制,;實(shí)現(xiàn)標(biāo)準(zhǔn)化染色,批次間無缸差,。
10,、效率高,產(chǎn)能大:產(chǎn)能提升70%;操作方便,,一人可操作多臺設(shè)備,。
11、具有液位控制系統(tǒng),,HP 值實(shí)時監(jiān)測模塊,、染色循環(huán)系統(tǒng)、自動循環(huán)系統(tǒng),。
12,、可選間接加熱或直接加熱,,控制升溫與降溫比例,,確保染色中的均勻性。
13,、適用范圍廣:適用于棉針織衛(wèi)衣,、梭織休閑褲、牛仔褲,、針織羊毛衫,、襪子、無縫內(nèi)衣等產(chǎn)品的成衣染色,、柔軟后整,。
14、預(yù)留中央控制系統(tǒng)接口(通過辦公室計(jì)算機(jī)控制機(jī)器,,實(shí)現(xiàn)網(wǎng)絡(luò)管理),。
1.Energy-saving and Emission Reduction:Reduces water usage by 50%,steam consumption by 50%wastewater discharge by 50%,labor costs by over 60%,labor intensity by over80%,and chemical additives usage by 10%.
2.High-speed Dewatering Function Integrates washing and dewatering,eliminating theneed for a separatedewatering worker;adjustable rotation speed,with a maximum of 580 RPM for high-speed dewatering.
3.Automatic Tilting and Unloading:Automatically discharges laundry,completing unloading within 30 seconds without manual scooping, significantly reducing labor intensity.
4.Unique Design:Features a lighted,transparent glass sampling window and a compact structure.
5.Unique 316[Stainless Steel Mufler Device:Prevents uneven dyeing caused by localized thermal shock during dosing or heating.
6.Water Ba|ancing System:Ensures smooth and stable operation.
7.Intelligent Dyeing Program with Five Major Functions:i)Curve-based dosing control,2)Proportional heating,3)Horizontal circulation system,4)Indirect heating system,5)Equipped with filtration device.
8.Large-diameter Rotating Cage:Allows garments to stretch and open fully without entanglement.
9.Mechatronic Management with High Automation:The automatic feeding system features timed and metered feeding with a dual-materi- aland dualbar design;self-cleaning water level control;standardized dyeing is achieved with no cylinder difference between batches.
10.High Efficiency and Large Capacity.Capacity is increased by 70%;operation is convenient,allowing one person to operate multiple machines.
11.Equipped with a liquid level control system,real-time HP value monitoring module,dyeing circulation system,and automatic circulation system.
12.0ptional indirect or direct heating with controlled heating and cooling ratios to ensure uniformity during dyeing.
13.Versatile Application Range:Suitable for garment dyeing and soft finishing of products such as cotton knitted hoodies,woven casual pants,jeans,knitted woolen sweaters,socks,seamless underwear,etc.
14.Central Control System Interface Reserved (Machines can be controlled via officecomputers,enabling network management).
技術(shù)參數(shù)
TECHNICAL
PARAMETER
設(shè)備參數(shù) Equipment Parameters |
xGQ-16T 樣機(jī)Testing Machine |
XRQ-250R |
XRQ-350R |
XRQ-420T |
XRQ-510T |
|
設(shè)備尺寸 Equipment dimensions |
1.5KW |
30KW |
45KW |
40KW |
45KW |
|
電源電壓 Power Supply Voltage |
380V/50Hz |
380V/50Hz |
380V/50Hz |
380V/50Hz |
380V/50Hz |
|
控 制 Control Systen |
PLC+觸摸屏電腦控制 PLC+Computer contol with touch screen |
PLC+觸摸屏電腦控制 PLC+Computer contol with touch screen |
PLC+觸摸屏電腦控制 PLC+Computer contol with touch screen |
PLC+觸摸屏電腦控制 PLC+Computer contol with touch screen |
PLC+觸摸屏電腦控制 PLC+Computer contol with touch screen |
|
玉縮空氣 Compressed Air |
0.4-0.6 Mpa |
0.4-0.6Mpa |
0.6Mpa |
0.4~0.6Mpa |
0.6 Mpa |
|
蒸汽壓力 Steam Pressure |
0.4~0.6 Mpa |
0.4~0.6 Mpa |
0.4~0.6 Mpa |
0.4~0.6Mpa |
0.4~0.6 Mpa |
|
裝機(jī)容量 nstalled Capaciy |
0.6m |
2.5m3 |
4m |
4.2m |
5.1m |
|
洗貨浴比 Bath Ratio for Washing |
12~1.8 |
12~18 |
12~1:8 |
1:2≈1;8 |
1;2≈18 |
|
高脫轉(zhuǎn)速 High-Sped Spinning Speed |
1~650RPM |
1~580RPM |
1~500RPM |
1~500RPM |
1~500RPM |
|
前傾角度 Forward Tilt Angle |
/ |
14 |
14 |
14° |
14 |
|
進(jìn)水管徑 nlet Pipe Diamete |
DN32 |
DN65 |
DN65 |
DN65 |
DN65 |
|
蒸汽管徑 Steam Pipe Diameter |
DN25 |
DN40 |
DN40 |
DN40 |
DN40 |
|
氣管管徑 Ahr Pipe Diamete |
φ10 |
p12 |
φ12 |
p12 |
p12 |
|
整機(jī)重 Total Weight of the Machine |
300KG |
7800KG |
12000KG |
5300KG |
5800KG |
|
設(shè)備尺寸(W*D*H MM ) quipment Dimensions |
1150*1000*1400 |
2320*2756*2468 |
3150*2704*2950 |
2850*2200*2430 |
3190x2330x3180 |
|
轉(zhuǎn)籠尺寸 |
φ425*700 |
φ1600*1200 |
φ1900*1400 |
φ1900*1450 |
φ1900*1850 |
創(chuàng)新攻堅(jiān)洗水自動化 力穎聚焦基于牛仔服裝工業(yè)洗水的環(huán)保自動化工藝技術(shù)與成套裝備的設(shè)計(jì)開發(fā),擁有軟件工程師5人,,硬件工程師7人,,每年投入400萬研發(fā)經(jīng)費(fèi),相繼獲得十余項(xiàng)專利認(rèn)證,,已經(jīng)實(shí)現(xiàn)從技術(shù)成果到產(chǎn)品的轉(zhuǎn)化應(yīng)用,。
自主制造 可靠高性能 研發(fā)與制造一體化,每一臺設(shè)備均采用日本,、德國進(jìn)口的元部件(日本NSK軸承/日本安川變頻器/德國傳感器),,力穎從生產(chǎn)源頭嚴(yán)格執(zhí)行ISO9001:2015質(zhì)量管理體系標(biāo)準(zhǔn),,并實(shí)施全過程質(zhì)檢,可提供第三方檢測證書,。
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